Summit Construction Manual - Step 22

STEP 22

Rail Pedal Assembly (left and right)

PARTS

QUANTITY

PART #

Name

4

S5-4

½" SPACER

8

S5-3

RAIL BEARINGS

1

S5-2R

STEERING PEDAL

1

S5-2L

STEERING PEDAL

2

S5-1

PULLEY PLATE

2

RF-1250

PULLEY

38

AN960-416

WASHER

10

AN960-10

WASHER

2

AN43B-12A

EYE BOLT

4

AN4-12A

BOLT

2

AN4-11A

BOLT

4

AN4-10A

BOLT

8

AN365-428A

NUT

2

AN365-1032A

NUT

4

AN364-428A

HALFNUT

2

AN3-10A

BOLT

8

SAN960-416

SPECIAL WASHER

Click on illustration below to view larger version!

Locate S5-1 pulley plate and with flat edge down place S5-2 pedal against S5-1 and bolt using flat Phillips head bolt washer and nylock. Next install AN4-12A bolt through bottom holes through S5-2 steering pedal then S5-1 pulley plate. Now with bolt protruding out the back side of S5-1 pulley plate, place three AN960-416 washers and one SAN960-416 special sized washer (against the bearing on the retainer C-CLIP side), one S5-3 rail bearing and one more AN960-416 washer then secure with AN365-428A nut. Insert AN4-11A bolt through top front hole of S5-1then three washers and one SAN960-416 and next rail bearings, one AN960-416 washer and AN365-428A nut. Check that the bearing retainer clip is not binding against the SAN960-416 washers.

  • Make certain that the bearing retainer clip side of the roller bearing is facing toward the foot pedal plate. Tighten rail bearings snug then back off ¼ to ½ turn so the bearing turns freely.

AN43B-12A eyebolt is inserted from pedal side through top rear S5-1 plate hole, three AN960-416 washers and one SAN 960-416 washer and rail bearings, two AN960-416 washers and secure with AN365-416 nuts.

Repeat for other side and then install on S2-10 Rail.

Locate AN4-10A bolt, place a AN960-416 washer and S5-4 ½" spacer. Insert into ¼" holes that are in the pedal rails and secure with a AN364-428A thin nut. Repeat for 3 other pedal stops. Use needle nose pliers to hold thin nut not while tightening AN4-10A bolt. On the rear stops only: these may be too far back for some pilots. You can relocate these stops for comfort between the 1st and 2nd holes in the rail. Drill a ¼" hole and install.

Locate RF-1250 pulley and insert AN3-10A bolt through pulley then three AN960-10 washers then AN43B-13A eyebolt, then one AN960-10 washer and nut. Secure with pulley parallel to pulley plate S5-1. Repeat for other side.

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