Summit Construction Manual - Step 1

STEP 1 - Wiring Loom Cable Instruction

PARTS

QUANTITY

PART #

Name

11 FEET

18-7C

7 WIRE CABLE

11 FEET

18-12C

12 WIRE CABLE

Feed a length of mechanics wire or similar from the front of S1-01 body tube and push it all the way through until it comes out the back. Now tape the ends of both the 18-12C wire cable and 18-7C wire cable to the mechanics wire and pull back through until the 18-12C and 18-7C cables are completely out the front.

Remove the mechanic wire.

Now insert mechanics wire into one of the rear pre-drilled holes located behind S2-11 rear engine post and push out the back of S1-01 body tube. Attach one cable with tape to the mechanics wire, then pull through. Drill holes. Repeat for other hole and the other wire.

Repeat this process for the holes at the front between S1-4 brackets. Pull about 36" of wire out the front holes and leave remainder out the rear holes.

NOTE; If you are installing the optional Front Cowling you will need to drill new holes in front of the steering post brackets to bring the wire looms up inside the front cowling.

STEP 1 WIRING LOOM DIAGRAM

Feed mechanics wire into hole you are pulling wire into. Make a hook in the wire at the attach end.

Remove the outside sheath of the loom and cut of a few wires to make the end less bulky to pull through. Attach the wire hook to one of the wires and fold the wire back against the loom.

 Use electrical tape to hold wires in place. Notice the taper of the end you are pulling through the tube.

Pull the wire through the tube with care.

When you pull the wire through the exit hole pull on the tape portion and gently wiggle it through until you have desired length of loom out of the tube.

Make sure there is sufficient wire pulled out on each end of body tube.

 ( next - Step 7 ) ----->


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